JOHN DEERE 5720, 5820 SELF-PROPELLED FORAGE HARVESTERS TECHNICAL MANUAL (TM1244)

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Publication No. TM1244 (01DEC84)

This Technical Manual offers all the service and repair information for John Deere 5720, 5820 Self-Propelled Forage Harvesters. 

Models Covered:

John Deere 5720 Self-Propelled Forage Harvester
John Deere 5820 Self-Propelled Forage Harvester

Manual Contents:

SECTION 10 – GENERAL
Group 00 – Specifications, Torques and Special Tools
Group 05 – Predelivery, Delivery and After-Sale Service
Group 10 – Tune-Up
Group 15 – Lubrication
Group 20 – Diagnosing and Testing Procedures
Group 25 – Engine Removal
SECTION 20 – ENGINE REPAIR (6466A)
Group 00 – Specifications and Special Tools
Group 05 – Cylinder Head, Valves and Camshaft
Group 10 – Cylinder Block, Liners, Pistons and Rods
Group 15 – Crankshaft, Main Bearings and Flywheel
Group 20 – Lubrication System
Group 25 – Cooling System
SECTION 25 – ENGINE REPAIR (6619A)
Group 00 – Specifications and Special Tools
Group 05 – Cylinder Head, Valves and Camshaft
Group 10 – Cylinder Block, Liners, Pistons and Rods
Group 15 – Crankshaft, Main Bearings and Flywheel
Group 20 – Lubrication System
Group 25 – Cooling System
SECTION 30 – FUEL AND AIR REPAIR
Group 00 – Specifications and Special Tools
Group 05 – Air Intake System
Group 10 – Diesel Fuel System
SECTION 40 – ELECTRICAL SYSTEM
Group 00 – Specifications, Torques and Special Tools
Group 05 – Charging System (-594000)
Group 10 – Charging System (594001-)
Group 15 – John Deere Starter
Group 20 – Delco-Remy Starting Motor
Group 25 – Lights, Instruments and Accessory Repair
SECTION 50 – POWER TRAIN
Group 00 – Specifications, Torques and Special Tools
Group 05 – Hydraulic Oil Lines and Hoses
Group 10 – Hydrostatic Drive
Group 15 – Transmission
Group 20 – Differential
Group 25 – Final Drive
Group 30 – Power Rear Wheel Drive
5720 (-604141)
5820 (-594000)
Group 34 – Cam Lobe Motor
5720 (604142-)
5820 (594001-)
Group 35 – Cam Lobe Motor Repair
Group 40 – Power Rear Wheel Control Valve
SECTION 60 – STEERING AND BRAKES
Group 00 – Specifications, Torques and Special Tools
Group 05 – Shaft Seal
Group 10 – Steering Hand Pump
Group 15 – Steering Control Valve
Group 20 – Steering Cylinder
Group 25 – Steering System
Group 30 – Brakes
Group 35 – Master Cylinder
Group 40 – Slave Cylinder
SECTION 70 – HYDRAULIC REPAIR
Group 00 – Specifications, Torques and Special Tools
Group 05 – Hydraulic Outlet
Group 10 – Resrvoir
Group 15 – Main Hydraulic Pump (-680000)
Group 20 – Main Hydraulic Pump (680001-)
Group 25 – Gear Case Cooler Pump
Group 30 – Main System Control Valve
Group 31 – Relief Valves
Group 35 – Height Control Valve
Group 40 – Lift Cylinder
Group 45 – Belt Tightener Cylinder
Group 50 – Knife Sharpener Motor
Group 55 – Spout Control Motor
Group 60 – Electrohydraulic Modules
Group 65 – Rotary Screen Motor (594001-)
SECTION 80 – MACHINE FUNCTIONS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Diagnosing Malfunctions
Group 10 – Feed Rolls
Group 15 – Stationary Knife
Group 20 – Feed Roll Arm
Group 25 – Knife Bracket
Group 30 – Cutterhead
Group 35 – Knife Sharpener
Group 40 – Feed Roll Gear Case
Group 45 – Augers
Group 50 – Fan and Spout
Group 55 – Clutch
Group 60 – Main Gear Case
SECTION 90 – OPERATORS STATION REPAIR
Group 00 – Specifications, Torques and Special Tools
Group 05 – Pressurizer System
Group 10 – Air Conditioning System
Group 15 – Cab Removal
Group 20 – Heating System
Group 25 – Lights, Instruments and Accessories
Group 30 – Personal Posture Seat
Group 35 – Moscellaneous Components
SECTION 100 – HARVESTING UNITS
Group 00 – Specifications and Torques
Group 25 – Kernel Processor
SECTION 220 – ENGINE OPERATION AND TESTS (6466A)
Group 00 – Specifications and Special Tools
Group 05 – System Operation
Group 10 – System Tests and Diagnosis
SECTION 225 – ENGINE OPERATION AND TESTS (6619A)]
Group 00 – Specifications and Special Tools
Group 05 – System Operation
Group 10 – System Tests and Diagnosis
SECTION 230 – FUEL / AIR OPERATION AND TESTS
Group 00 – Specifications and Special Tools
Group 05 – Air Intake System
Group 10 – Diesel Fuel System
SECTION 240 – ELECTRICAL OPERATION AND TESTS
Group 00 – Specifications and Special Tools
Group 05 – General Information and Diagrams (-594000)
Group 15 – Charging Circuit Diagrams (594001-)
Group 20 – Test John Deere Starter
Group 25 – Test Delco-Remy Starter
Group 30 – Test Metal Detector (-650000)
Group 35 – IRON-GARD Metal Detector
Group 40 – Test Electric Clutch
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Diagnosing Power Train Malfunctions
Group 10 – Power Train Operation and Tests
Group 15 – Power Rear Wheel Drive Operation and Tests 5720 (-604141)
Group 20 – Power Rear Wheel Drive
5720 (604142-)
5820 (594001-)
SECTION 260 – STEERING / BRAKES OPERATION
Group 05 – Steering
Group 10 – Brakes
SECTION 270 – HYDRAULIC TESTING
Group 00 – Specifications, Torques and Special Tools
Group 05 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Test Hydraulic System
Group 20 – Rotary Air Screen
SECTION 290 – OPERATOR STATION OPERATION AND TESTS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Pressurizer System
Group 10 – Air Conditioning System Operation
Group 15 – Air Conditioning System Tests and Diagnosis
Group 20 – Heating System Operation and Tests
Group 25 – Lights, Instruments and Accessories

Total Pages: 1774