JOHN DEERE 9410, 9510, 9610 COMBINES DIAGNOSTICS & TESTS TECHNICAL MANUAL (TM1702) SD

Publication No. TM1702 (29AUG97)

Models Covered:

John Deere 9410 Combine
John Deere 9510 Combine
John Deere 9610 Combine

Manual Contents:

SECTION 210 – General
Group 05 – Safety
Group 10 – Combine or Component Identification
Group 15 – General Specifications
Group 20 – Diagnostic / Testing Procedures
Group 25 – Electrical System Operational Checkout
SECTION 220 – Engine Operation and Tests
Group 10 – Cooling System and Rotary Screen Operation
Group 20 – 6081 Engine Operation – Bosch
SECTION 230 – Fuel / Air Operation and Tests
Group 05 – Air Intake System
Group 10 – Fuel System
SECTION 240 – Electrical System Operation and Tests
Group 5A – Electrical Schematic Symbols
Group 5B – How to Use This Diagnostic Information
Group 5C – Service Equipment Test Procedure
Group 5D – Seven Step Electrical Test Procedure
Group 5E – Visually Inspect Electrical System
Group 5F – Wiring Diagram and Schematic Information
Group 10 – Ground Points
Group 15A – Air Suspension Seat Diagnostics
Group 15B – Alternator and Battery Diagnostics
Group 15C – Auxiliary Field Lights Diagnostics
Group 15D – Auxiliary Power Outlet Diagnostics
Group 15E – Backshaft Speed Adjust Diagnostics
Group 15F – Combine Data Center Diagnostics
Group 15G – Concave Position Adjust Diagnostics
Group 15H – Contour Master (HDR Tilt) Control System Identification
Group 15I – Control Master (HDR Tilt) Control Diagnostics – Type A
Group 15J – Contour Master (HDR Tilt) Control Diagnostics – Type B
Group 15K – Corn Head Adjustable Deck Plates Diagnostics
Group 15L – Corner Post Gauges Diagnostics
Group 15M – Cylinder Speed Adjust Diagnostics
Group 15N – Dial-A-Matic System Identification
Group 15O – Dial-A-Matic Diagnostics – Type A
Group 15P – Dial-A-Matic Diagnostics – Type B
Group 15Q – Dial-A-Matic Diagnostics
Group 15R – Dual Display Digital Tachometer Diagnostics
Group 15S – Electric Fuel Pump Diagnostics
Group 15T – Engine Compartment Relay Panel Diagnostics
Group 15U – Engine Oil Pressure Monitor Diagnostics
Group 15V – Fan Speed Adjust Diagnostics
Group 15W – Four-Wheel Drive Diagnostics
Group 15X – Harves Trak Diagnostics
Group 15Y – Header Engage Diagnostics
Group 15Z – Header Raise / Lower Diagnostics
Group 15AA – Header Raise / Lower Diagnostics With Dial-A-Matic
Group 15AB – Heating and Air Conditioning Diagnostics
Group 15AC – Horn Diagnostics
Group 15AD – Injection Pump (Engine Control) System Identification
Group 15AE – Injection Pump System – 6081 John Deere Type A – Diagnostics
Group 15AF – Injection Pump System – 6081 John Deere Type B – Diagnostics
Group 15AG – Injection Pump System – 6068 Engine – Diagnostics
Group 15AH – Lighting System Diagnostics
Group 15AI – Low Shaft Speed Monitor Diagnostics (w/o GreenStar)
Group 15AJ – Low Shaft Speed Monitor Diagnostics (with GreenStar)
Group 15AK – Parking Brake Diagnostics
Group 15AL – Power Distribution Board Diagnostics
Group 15AM – Radio System Diagnostics
Group 15AN – Reel / Belt Speed Diagnostics
Group 15AO – Reel Fore / Aft Diagnostics
Group 15AP – Reel Raise / Lower Diagnostics
Group 15AQ – Separator Engage Diagnostics
Group 15AR – Shoe Lighting Diagnostics
Group 15AS – Starting Aid Diagnostics
Group 15AT – Starting System Diagnostics
Group 15AU – Unloading Auger Engage Diagnostics
Group 15AV – Unloading Auger Swing System Identofocation
Group 15AW – Unloading Auger Swing Diagnostics – Type A
Group 15AX – Unloading Auger Swing Diagnostics – Type B
Group 15AZ – Warning Display Panel Diagnostics
Group 20A – Circuit Code Listing
Group 20B – Connector Number Listing and End Views
SECTION 250 – Power Train Operation and Tests
Group 00 – Power Train Diagnostic Specifications
Group 05 – Transmission and Final Drives
Group 10 – Hydrostatic Drive System Adjustments
Group 15 – Hydrostatic Drive System Operational Tests
Group 20 – Hydraulic / Hydrostatic System
Group 25 – Hydro Charge Pressure Low Diagnostics
Group 30 – Hydrostatic Drive System Disgnostics
Group 32 – Transmission Lubrication Pump Diagnostics
Group 35 – Hydrostatic Drive System Theory of Operation
SECTION 255 – Four-Wheel Drive
Group 00 – Four-Wheel Drive
Group 05 – Four-Wheel Drive System Operational Checks
Group 10 – Four-Wheel Drive Diagnostics
Group 15 – Four-Wheel Drive System Theory of Operation
SECTION 260 – Service Brakes System Operation and Tests
Group 00 – Service Brake System Specifications and Adjustments
Group 05 – Service Brake System Diagnostics
Group 10 – Service Brake System Theory of Operation
Group 15 – Mechanical Park Brake Specifications and Adjustments
Group 20 – Mechanical Park Brake Diagnostics
Group 25 – Mechanical Park Brake Theory of Operation
SECTION 270 – Hydraulic Operation and Tests
Group 05 – Hydraulic System Diagnostics
Group 10 – Hydraulic System Diagnostic Specifications
Group 10A – Hydraulic System Operational Tests and Adjustments
Group 15A – Backshaft Speed Diagnostics
Group 15B – Chaff Spreader Diagnostics
Group 15C – Corn Head Deck Plates Adjust Diagnostics
Group 15D – Cylinder Speed Adjust Diagnostics
Group 15E – Header Raise / Lower Diagnostics
Group 15F – Header Tilt (Contour Master) Diagnostics
Group 15G – Overheating Diagnostics
Group 15H – Overall Diagnostics – Hydraulic System
Group 15I – Reel Belt / Speed Diagnostics
Group 15J – Reel Raise / Lower Diagnostics
Group 15K – Reel Raise – Lower Diagnostics
Group 15L – Unloading Auger Swing Diagnostics
Group 20A – Backshaft Speed Theory of Operation
Group 20B – Chaff Spreader – Theory of Operation
Group 20C – Corn Head Deck Plates Adjust Theory of Operation
Group 20D – Cylinder Speed Adjust Theory of Operation
Group 20E – Header Raise / Lower Theory of Operation
Group 20F – Header Tilt (Contour Master) Theory of Operation
Group 20G – Overheating Theory of Operation
Group 20H – Overall Hydraulic System Theory of Operation
Group 20I – Reel / Belt Speed Theory of Operation
Group 20J – Reel Fore / Aft Theory of Operation
Group 20K – Reel Raise / Lower Theory of Operation
Group 20L – Unloading Auger Swing Theory of Operation
SECTION 275 – Main Enigne Gearcase Systems Operations and Test
Group 00 – Engine Gearcase Systems Diagnostics
Group 05 – Main Engine Gearcase Hydraulic Specifications
Group 10 – Steering System Specifications and Adjustments
Group 15 – Steering System Diagnostics
Group 20 – Steering System Theory of Operation
Group 25 – Separator Drive System Diagnostics
Group 30 – Separator Drive System Theory of Operation
Group 35 – Separator Drive Pressure Low Diagnostics
Group 40 – Separator Drive Temp High Diagnostics
Group 45 – Separator Drive Filter Restricted Diagnostics
Group 50 – Engine Gearcase Hydrauic THeory of Operation
Group 55 – Engine Gearcase Control Valve Theory of Operation
Group 60 – Unloading Auger Engage System Diagnostics
Group 65 – Unloading Auger Engage System Theory of Operation
SECTION 280 – DIAL-A-MATIC System Operation and Tests
Group 00 – Dial-A-Matic Adjustments
Group 05 – Dial-A-Matic System Identification
Group 10 – Dial-A-Matic System – Type A Diagnostics
Group 15 – Dial-A-Matic System – Type B Diagnostics
Group 20 – Dial-A-Matic System Header Mechanical Diagnostics
Group 25 – Dial-A-Matic System – Type A Theory of Operation
Group 30 – Dial-A-MAtic System – Type B Theory of Operation
SECTION 290 – Heating / Air Conditioning Operation and Tests
Group 05 – Specifications and Special Tools
Group 10 – Heating / Air Conditioning System Diagnostic Information
Group 15 – Heating / Air Conditioning System – Diagnostics
Group 20 – Heating / Air Conditioning – Theory of Operation

Total Pages: 1622